Sürdürülebilir Kalkınma Amaçları
Yayınlar
- MakaleAçık Erişim2019Scopus SJRQ2Optimal Material Selection for Total Hip Implant: A Finite Element Case Study
Şensoy, Abdullah Tahir; Çolak, Murat; Kaymaz, Irfan; Findik, Fehim
The selection of most proper materials in engineering design is known as an important stage of the design process. In order to successfully complete this stage, it is necessary to have sufficient knowledge about the structure of materials, density, melting point, thermal expansion coefficient, tensile and yield strength, elongation, modulus of elasticity, hardness and many other properties. There are several selection systems that help the design engineer to choose most suitable material that meet the required properties. In the field of bioengineering, the selection of materials and the development of new materials for the clinical needs are increasingly important. In this study, the cases of optimal implant stabilization were investigated, material alternatives for hip prosthesis were evaluated, and optimal materials were determined. Using computerized tomography data with MIMICS software, virtual surgery was applied the hip bone and the implant was attached to bone. Boundary conditions and material properties have been defined, and finite element model has been created. FEA investigation of the mechanical behavior of the hip implant for various material alternatives determined by the CES software showed that the best material candidate is austenitic, annealed and biodurable stainless steel in terms of the micromotions at the implant–bone cement interface regarding osseointegration. This candidate showed 20.69% less strain value than the most commercially used hip implant material, Ti6Al4V. Therefore, the findings of this study suggest that the use of some specific stainless steel materials for implants may reduce the operation cost and increase the operation success for the total hip arthroplasty.
AtıfScopus36WoS28OpenAlex41
İncele - MakaleAçık Erişim2019Scopus SJRQ2Modification of eutectic Al-Si alloys by Sr and CuSn5
Çolak, Murat
Enhanced properties can be achieved in Al-Si alloys by several alloying element additions. Typical modifiers are Na, Sr, and Sb that alters Si into a fibrous structure. Fluidity and mechanical properties increase as well as machinability can be improved. In this work, eutectic Al-Si alloy was modified with Al10Sr, CuSn5, and Al10Sr + CuSn5 master alloys. Microstructural characterization was carried out by optical and scanning electron microscopy. Density and hardness of the samples were measured. Wear tests were carried out. It was found that Sr modified Al12Si revealed better performance than CuSn modified.
AtıfScopus21WoS19OpenAlex21İncele - MakaleAçık Erişim2018GG25 gri dökme demir malzemesinin üretiminde bulanık istatistiksel proses kontrolünün uygulanması
Uçurum, Metin; Atıcı, Ümit; Çınar, Mehmet; Çolak, Murat
Kimyasal bileşimlerinde %2'den fazla karbon içeren demirli malzemeler grubuna yaygın olarak dökme demir malzemeleri denir. Karbon Eşdeğeri (CE), dökme demir üretiminde kullanılan farklı alaşım elementlerinin kombine etkilerini eşdeğer miktarda karbon ile ilişkilendiren, ağırlık yüzdesi olarak ampirik bir değerdir. İstatistiksel proses kontrol (SPC), çok popüler hale gelen kaliteli ve yüksek standartlı ürünler elde etmek için fabrikalarda yaygın olarak uygulanmaktadır. Bulanık proses kontrol analizi, X-R kontrol çizelgelerini kullanarak, bulanık teori ile geliştirilmiş daha gerçekçi sonuçlar veren bir tekniktir. Bu çalışma, bir gri dökme demir üretim hattı koşullarının, şartname ve kontrol sınırları dâhilinde olup olmadığını bulanık istatistiksel proses kontrol tekniği ile gözlemlemek için gerçekleştirilmiştir. Bulanık X-R grafikleri, 20 günlük üretim için GG25 gri dökme demir numunelerine uygulanmıştır. Sonuçlar, bulanık istatistiksel proses kontrol (SPC) yöntemlerinin bir dökümhaneye basitçe uygulanabileceğini göstermektedir
AtıfOpenAlex2TR Dizin1
İncele - MakaleYalnız künye2017Investigation of impact of amount and type of inoculants on microstructure and mechanical properties of GGG60 spheroidal graphite cast irons
Karadeniz, Erdal; Barutçu, Fadıl; Çolak, Murat
A ductile iron metal GGG-60 has a major abrasion resistance and strength value. In addition, since they can be formed by casting methods, parts can be obtained rapidly and cost effectively. The solidification step has an important impact on products internal structure and thereby on the mechanical properties in giving form by casting methods. Because of its excellent mechanical properties, the microstructure consisted of homogeneous fine-grained graphite is a desired product microstructure. The most important factors in solidification phase of ductile irons are inoculation and inoculant types to achieve the desired mechanical properties. Among the commercial foundries, many different inoculant materials are found use in the market. As well as their addition amounts and methods varies depending on the foundry. Therefore, in this study, the most commonly used three different types of inoculants, and different ratios of two types of inoculants were used for GGG-60 material casting experiments. Thus, the effects of type and amount of inoculant on microstructure and mechanical properties of the material were investigated. Internal structure evaluations are presented as optical microscope data, and mechanical properties are presented as data of tensile strength and hardness results.
AtıfTR Dizin4İncele - MakaleYalnız künye2016Scopus SJRQ1Melt Cleanliness Comparison of Chlorine Fluxing and Ar Degassing of Secondary Al-4Cu
Çolak, Murat; Kayikci, Ramazan; Dispinar, Derya
The treatment of liquid aluminum prior to casting typically consists of purging gas and/or fluxes through the melt. By the use of several chemicals during these operations, several environmental problems can occur. Therefore, in this study, the melt cleanliness of Al-4Cu secondary alloy was investigated by comparing the use of argon degassing with or without chlorine fluxing. Reduced pressure test was used to assess the melt quality. Highest quality melt was obtained by Ar degassing with preheated graphite lance without the need to use any chemicals.
AtıfScopus14WoS11OpenAlex13İncele