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- MakaleAçık Erişim2026Scopus SJRQ2Relationship Between Aluminum Liquid Metal Quality and Defects
Kutsal, Umit; Colak, Murat; Ertugrul, Onur
Aluminum alloys are commonly used in various industries today. In order to produce defect-free high-quality alloys with sustainable processes, defects must be reduced, and liquid metal quality must be improved. There are various methods that can be used for the measurement of liquid metal quality. Some of which are density index, bifilm index, K-Mold index, PoDFA, Prefil, fluidity test, and thermal analysis. The relationship and validation between these methods are still not clear. In this study, the relationship between aluminum liquid metal quality and defects is analyzed. Three different conditions were utilized. These conditions are (1) before a controlled degassing, (2) after the controlled degassing and (3) after the liquid metal is transferred to the holding furnace. According to the results, it was observed that the reduction of bifilms index did not reduce other inclusions and did not always favorably affect other measurement methods. It was also observed that the reduction of bifilm index did not improve the porosity level. Moreover, it was found that elongation values are related to the largest defect diameters. Bifilm index are not the only factor affecting the elongation and the density index directly affects the defect distribution. K-Mold index has an impact as it shows macro-inclusions. However, bifilm index, density index, fluidity index and K-Mold index are not as sufficient as numerical calculation of defect size by computed tomography (CT). The main factor directly affecting the elongation and tensile strength was found to be the inclusion size and diameter in the CT result. Examination of the fracture surfaces revealed that oxide contents are present, and the oxygen orientations and aluminum orientations are compatible. This harmony is thought to be related to the orientation of the bifilms in the structure.
AtıfScopus8WoS8
İncele - MakaleAçık Erişim2019Scopus SJRQ2Determination of acceptable quality limit for casting of a356 aluminium alloy: Supplier’s quality index (SQI)
Erzi, Eray; Gürsoy, Özen; Yüksel, Çağlar; Colak, Murat; Dispinar, Derya
Aluminium and its alloys have been widely used in the automotive industry for some time and A356 is one of the most popular aluminium alloys today in the sector. It contains approximately 7 wt.% Si and 0.3 wt.% Mg. Due to the defects that may be present in the cast parts, expected mechanical properties may not be reached and this alloy may perform in service under its potential. In a low pressure die casting, several precautions have to be taken in order to produce high quality and defect-free castings. Temperature of casting and the schemical composition of the melt is recorded continuously. Die temperature, pressure levels and their durations are optimized; degassing and fluxing operations are performed. Yet, regardless of the precautions, there could still be rejected parts. It is becoming clear that a good quality raw material is one of the most underrated points of the industry and that the starting material has a great effect on the final product and it should be taken in to account more seriously. Therefore, regarding the first rule of Campbell’s 10 Rules of Casting, in this study, the quality of the starting material of supply chains for a wheel manufacturer was investigated. Chemical compositions were compared, fluidity tests, mechanical tests and bifilm indexes of these various sources and ingots were measured and a final quality index was proposed to create a reference for the quantification of quality of supplier’s ingots. This new index was compared with the rejection rates.
AtıfScopus40WoS33OpenAlex39İncele