Colak, Murat; Keskin, Muhammet Emin; Durmuş, Melek; Şekerden, Mete

The casting process involves filling a prepared mould cavity with molten metal, which takes the shape of the container. While the liquid metal takes the shape of the container it is in, the method is attractive, while the volumetric changes during the liquid-solid transformation reveal the importance of moulding design for the manufacture of solid parts. Especially in cast irons, moulds with the same design may produce different results depending on the changing casting and foundry conditions because the volumetric change that occurs during the solidification of ductile cast irons is affected by many parameters and develops differently than in steel and aluminium castings. This study used model wet and resin molding materials to create single and double-riser moulding and castings with different section thicknesses. The importance of the type of mold material used in castings and the number of feeders for the robust production of the cast part was evaluated using experimental and modeling techniques. When the results were examined, it was seen that the shrinkage risk was lower with resin mould than with green sand moulding. In addition, depending on the riser connection point, the importance of the riser neck has emerged.

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Çolak, Murat; Şekerden, Mete

In the casting method, it is crucial to properly make the moulding design to produce sound parts. Volumetric change, especially during the solidification of spheroidal graphite cast irons, may show different behaviour compared to steel and aluminium castings. In this study, castings were carried out with single and double feeders with varying casting parameters of green sand and resin mould sand containing different cross-sectional thicknesses. Depending on the chemical composition, mould rigidity and inoculation efficiency, and the importance of the feeder path was evaluated by experimental and modelling techniques. Consequently, it was observed that the risk of shrinkage in resin moulds is less than in green sand castings in the same moulding design. In addition, it has been found that the number of feeders and neck connection is an important parameter in pore formation.

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